TURNKEY EPC SOLUTIONS
FEED & DETAIL
ENGINEERING
Carbon Energies has proven its multi-disciplinary expertise in a variety of gas processing and oil refining projects, from inception to successful commissioning and start of production. Carbon Energies stresses a lot on acquiring, and consequently providing its clients, with workable solutions that help in ensuring that the client’s project is successfully commissioned.
At Carbon Energies, we specialize in delivering bespoke Front-End Engineering Design (FEED) and Detailed Engineering services tailored for the Oil & Gas sector. Whether you need comprehensive FEED solutions for concept development or intricate Detailed Engineering services for project implementation, we consider the techno-commercial limitations of the target projects and offer viable solutions with the highest IRRs. Our estimation includes CAPEX & OPEX calculations, taking into account the economic, technical, legal, and scheduling considerations, to ascertain the likelihood of completing the project successfully.
With a diverse team comprising of experienced and creative engineering personnel, we have successfully delivered FEED & Detailed Engineering services for Atmospheric Distillation Units, Vacuum Distillation Units, Naphtha Hydrotreater Units, Isomerization, Fixed Bed Platforming Units, etc. Our engineering solutions are not only economical but also up to par with current best industry practices to ensure the projects are delivered within budget and with the highest standards of quality. Carbon Energies provides following Engineering services as part of detailed design.
Process Design
Carbon Energies uses Aspen Hysys, EDR, HTRI, and in-house developed spreadsheets to carry out advanced process simulations and sizing calculations to provide the most optimal design solutions for its clients. With an expert process team, we are able to generate the following deliverables for our projects, among others.
- Process Simulations
- Equipment Sizing
- Line Sizing & Hydraulics
- Flare Network Study & Relief Valves Sizing
- Piping and Instrumentation Diagrams (AutoCAD, Smart PIDs)
- Equipment Datasheets
- Heat Exchangers & Air Coolers Thermal Design
Static Design
Carbon Energies posseses an in-house capability to perform mechanical design calculations for a wide range of equipment using PV Elite, Compress, Ansys (for FEA studies) and other renowned industry tools. Deliverables include the following, among others.
- Pressure Vessel Design as per ASME Section VIII (Div 1 & 2)
- Tanks Design as per API 650
- Spheres as per ASME Section VIII (Div 1 & 2)
- FEA Analysis for Equipment & Nozzles
- GA & Detail Fabrication Drawings
- MTOs, Material Requisitions, & TDCs.
- Equipment Datasheets
- Project Specifications and Procedures.
Piping Design
Carbon Energies possesses the tools and skillset required to develop detailed and comprehensive 3D models for their project, utilizing advanced tools such as Aveva 3D. This enables powerful visualization, clash-free, multi-discipline 3D design, and rapidly generates accurate drawings and reports to reduce costs, timescales and commercial risks of both greenfield and brownfield capital projects. In addition, we are able to utilize CADWorx, Autodesk Plant 3D, Caesar II and other renowned industry software as per project requirements, enabling developemnt of the following key deliverables, among others.
- Piping Specifications & Procedures
- Datasheets for Valves, Strainers & Specialty Items
- 2D & 3D Plot Plans
- 30%, 60% and 90% 3D Model Reviews and Reports
- General Arrangement Drawings
- Piping Isometrics
- MTOs & Material Requisitions
- Piping Layouts
- Piping Stress Analysis using Caesar II
Civil & Structural Design
The following Civil & Structural Design Calculations, Drawings, and Documents are developed as per project requirements.
- Structural Design and Analysis of Skids, Pipe racks, etc. using STAAD Pro
- Civil Foundation Design & Analysis using STAAD Foundation
- Structural Detail Drawings
- Civil Foundation Drawings
- MTOs & Material Requisitions
- Civil & Structural Specifications & Procedures
Electrical Design
WAGO Engineering offers a complete suite of electrical engineering and design services to support Oil, Gas, and Energy projects from concept to execution. Our team ensures all designs comply with international standards, safety requirements, and project specifications, while optimizing efficiency and reliability of electrical systems. With proven expertise in both greenfield and brownfield developments, we deliver detailed engineering deliverables that form the backbone of safe and efficient plant operations.
- Power Generators & UPS Design Calculations
- Hazardous Area Classifications & Layout
- Cable Sizing & Routing Plans
- Earthing Calculations & Layouts
- Lighting Calculations & Layouts
- MCC & Substation Layouts
- Transformer Bay
- Single Line Diagrams
- Specifications and Datasheets
Instrumentation
& Control Design
WAGO Engineering delivers specialized Instrumentation & Control (I&C) engineering services that form the backbone of safe, reliable, and automated plant operations. Our expertise extends across process instrumentation, control systems, and safety shutdown systems, ensuring accurate process measurement, efficient automation, and full compliance with international standards. We focus on developing integrated solutions that enhance plant operability, safeguard assets, and optimize overall performance.
- Instrument Datasheets
- Cause & Effect Diagrams
- I/O Lists
- Loop Diagrams
- Termination Drawings
- Control & Shutdown System Design
- Functional Design Specifications
- F&G Detectors Layouts
- Alarm & Trip Matrix
- Cable Sizing / Routing Plans
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